Cleaning Validation Principles (T17)
Level: Intermediate to Advanced
ISPE CEUs: 1.3
Type: Classroom Training Course
Description
As cleaning technology and detection methodology advance, so do the challenges associated with
establishing, managing, and maintaining a scientifically sound cleaning validation program. FDA's risk-based
regulatory initiatives focus new attention on the risks of cross-contamination. The solution is to understand
life cycle management techniques for an effective cleaning validation program.
This course will cover elements of a cleaning validation program from start to finish, exploring such
concepts as the determination of residues to be targeted, selection of analytical and sampling methods,
determination of appropriate limits in various pharmaceutical and biotechnology processes, and establishment
of scientific rationales acceptable to regulatory inspectors. For mature cleaning validation programs,
concepts such as understanding process control, capability, learning to effectively self-audit a cleaning
validation program, and documentation will be essential takeaways.
Course Modules
- Developing, Deploying and Maintaining
- Regulatory Requirements
- Fundamentals of Cleaning Validation
- Master Plans
- Equipment Characterization
- SOP Development
- Selecting Residues, Developing and Maintaining Limits
- Methods Validation and Recovery Studies
- Engineering Studies and Cycle Development
- Creating Cleaning Validation Protocols
- Collecting and Testing Validation Samples
- Validation Reports
Take Back to Your Job
- Identify and characterize potential residues including product, processing aids, cleaning agents, and
adventitious agents
- Apply appropriate analytical methodology for selected residues
- Determine suitable sampling techniques and the selection of sampling locations that present a challenge
for the cleaning process
- Calculate residue limits that meet all necessary regulatory requirements
- Create scientifically sound rationales, validation protocols, and reports
- Manage the challenges of multi-product facilities in the establishment of limits, determination of
validation strategies, and maintaining the validated state
- Understand campaign-based production strategies for effective and scientifically sound validation
- Differentiate the requirements for cleaning validation when using manual, semi-automatic, and automatic
cleaning technologies
- Determine scientific grouping or bracketing approaches
- Comprehend the pitfalls inherent in cleaning after the production of biopharmaceutical and pharmaceutical
products
- Accomplish analytical method validation and recovery study requirements in cost-effective studies that
provide the necessary assurance of an analytical system
- Evaluate cleaning practices, limit calculations, scientific rationales, and validation documents through
internal self-audits to ensure compliance with ever-changing regulatory needs
- Practice hands-on exercises designed to reinforce core competencies and job-focused skills
Attendance Suggested For
- Professionals responsible for all aspects of cleaning validation programs, including development,
deployment, and maintenance
- Quality assurance specialists, quality control technicians, regulatory affairs professionals,
pharmacologists and toxicologists, validation scientists, and validation service personnel
- Manufacturing supervisors, technical support personnel, and engineers responsible for evaluating cleaning
systems, reviewing equipment, and supporting the cleaning validation program on the plant floor
- All levels of management who need to understand the science of cleaning and cleaning validation including
the aspects of residue selection, sampling method and analytical detection method validation, limits
determination, and strategies for managing multi-product facilities
CPIP™ Technical Knowledge and Competency Elements
This course contains knowledge related to the CPIP™ technical knowledge competency elements Facilities and
Equipment: Design and Construction / Installation and Production Systems: Production Control. For complete
information concerning the knowledge elements or the CPIP Credential, please visit www.ISPE-PCC.org.
Continuing Education Units
ISPE will provide continuing education units (ISPE CEUs) for all North American seminars and courses,
including educational programming at the ISPE Annual Meeting. CEUs are nationally recognized units of
achievement designed for those individuals continuing their education in their chosen field or
profession.
Delegates attending European seminars and courses will receive a Certificate of Attendance, as ISPE CEUs
are currently not offered at European events. Verification of CEUs is based on attendance as well as
satisfactory completion of all evaluation materials. Statements of credit will be sent via email within four
weeks of evaluation materials. One hour of education programming equals 0.1 ISPE CEU credits.
Last Update: 19 June 2013